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CRGF系列热灌装三合一机
CRGF Serires Hot Drink Washing/Filling/Capping
3-in-1 Machine |
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| 用途:本系列设备集洗、灌、封为一体,适用于各种果汁饮料、茶饮料的热灌装生产,同是更换少量的零部件,便可用于纯净水、矿泉水的灌装。 |
| Usage:This series of machines integrate washing,filling,and
capping into one unit,can be used for different
kinds of fruit juices/tea hot drink production.With
only a few parts changed,the machine can also be
used for mineral water filling. |
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| 主要技术参数
Main Technical Specifications |
| 型号Model |
CRG16-12-6 |
CRGF18-18-6 |
CRGF24-24-8 |
CRGF32-32-10 |
CRGF50-50-15 |
| 生产能力 Porduction
Capacity(600ml)(b/h) |
3000 |
6000 |
10000 |
14000 |
18000 |
| 灌装方式 Way
of Filing |
重力微负压灌装 |
| 灌装精度 Filing
Precision |
液位距瓶口≤5mm |
| 灌装回流量
Feedback Consumption |
≤10% |
| 聚脂瓶规格
Polyester Bottle standard(mm) |
瓶径(Bottle
Diameter) φ50-φ92;瓶高(Height);150-310 |
| 适用盖形 Suitable
Cap Shape |
塑料螺纹盖(Plastic
screw Cap) |
| 冲瓶用水压力
Water Pressure of Washing
Bottle(MPa) |
0.18 |
| 冲瓶用水量
Water Consumption for Water
Bottle(kg/h) |
800 |
1600 |
2500 |
3500 |
4500 |
| 气源压力 Gas
Source Pressure(MPa) |
0.6 |
| 耗气量 Gas
Consumption(m3/mm) |
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0.3 |
0.4 |
0.5 |
0.6 |
| 总功率 Total
Power(kw) |
5.88
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6.68 |
7.68 |
9.18 |
11.18 |
| 总重量 Total
Weight(kg) |
2500 |
3000 |
4000 |
5000 |
6000 |
| 外形尺寸 Dimension(L×W×H)(mm) |
2300×1550×2500 |
2640×1800×2500 |
3000×1800×3150 |
3000×2800×3150 |
4500×3400×3150 |
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- 1.整机采用卡瓶颈悬挂工态设计,且采用灌装阀升降,从而使瓶在高速运行状态下平稳、可靠,同时,更换极少的变更件,可方便、快捷、轻松地实现不同瓶型的生产之需。
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- 2.采用新一代不锈钢弹簧式冲洗钳夹,钳夹与瓶口螺纹以上部份不接触,喷头采用多微孔喷冲瓶底,使瓶内壁冲洗充分、无死角,内外二道冲洗,冲瓶洁净度高。
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- 3.采用先进的微负压重力式灌装原理,灌装快、稳、准,设有完善的物料回流系统,也可实现回流时独立回气,不与物料接触,减少物料二次污染及氧化。
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- 4.本机能满足95℃以下热灌装技术要求,灌装阀及物料进出管路无卫生死角,同时配有CIP自清洗接口,封盖前设有对瓶口RO水冲洗装置,以确保瓶口无发霉现象。
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- 5.采用磁力扭矩式拧盖头,实现抓盖、拧盖功能。拧盖力矩无级可调,具有恒力矩旋封塑盖功能。
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- 6.整机采用人机界面触摸屏控制、PLC电脑程序控制,系统自动控制、灌装温度自动检测、物料高温报警缺瓶等待、缺盖停机、卡瓶停机等功能。变频器控制等先进技术。具有供盖低温停机并自动回流、无瓶不加盖、缺瓶等待、缺盖停机、卡瓶停机等功能。
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- 7.本机与物料接触的零件均采用SUS316L材料,整机的主电机、减速机、主要轴承、密封
件及电器元件、气动元件均采用国际知名厂家产品。
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- 1.The suspending bottle-neck clamping
design is used in the machine, the
filling valves are used to keep
bottles stable during the high speed
moving status.By changing a few
parts, the machine can be used for
different types of bottles easily.
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- 2.The new generation of stainless
steel spring is used in the washing
clamps,and the clamps have on contact
with the area above the bottle crew.There
are many small holes in the washing
nozzles,that can wash the whole
area inside the bottle. The machine
has two outside and inside two stages
of washing,guarantee a high cleanness
of the bottles.
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- 3.The advanced micro-negative
pressure filling technology is used
in this machine.The filling is quick,steady
and accurate.The beverage feedback
system is well designed,The gas
can be fed back separately,has no
contact with beverage,reduce the
second time pollution and oxidation.
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- 4.This machine can meet all the
technical requirements for hot drink
filling below 95℃ .All filling valves
and beverage conducting pipes can
be cleaned ,and the automatic washing
interface CIP is designed in the
machine.Before capping,the RO water
washing device is used to wash the
bottle mouth to keep mould away
from the bottle mouth.
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- 5.Magnetic torque is used for
screw capping,the power of screw
capping can be adjusted step-less.It
can use constant power to screw
capping the plastic caps.
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- 6.The human-machine interface
is the touch-screen.The most advanced
PLC control and frequence changing
technologies are used in this machine.The
cap feeding system can be controlled
automatically,the filling temperature
can be detected automatically,alarm
system for the over heat of the
beverage.The filling will be stopped
when the beverage temperature is
too low and the beverage will flow
back.When no bottles availale,the
machine will be in waiting state,and
no caps will be applied. When no
caps available,or the bottles are
jammed,the machine will stop automatically.
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- 7.All parts that have direct contact
with the beverages are made in SUS316L
materials,the motors,speed lowers,main
bearings hermetic parts ,electric
parts and pneumatic parts are purchased
from international famous brands.
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