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CRGF系列热灌装三合一机
CRGF Serires Hot Drink Washing/Filling/Capping 3-in-1 Machine
 
用途:本系列设备集洗、灌、封为一体,适用于各种果汁饮料、茶饮料的热灌装生产,同是更换少量的零部件,便可用于纯净水、矿泉水的灌装。
Usage:This series of machines integrate washing,filling,and capping into one unit,can be used for different kinds of fruit juices/tea hot drink production.With only a few parts changed,the machine can also be used for mineral water filling.
   
 
特点:
 
   
 
  • 1.整机采用卡瓶颈悬挂工态设计,且采用灌装阀升降,从而使瓶在高速运行状态下平稳、可靠,同时,更换极少的变更件,可方便、快捷、轻松地实现不同瓶型的生产之需。
  • 2.采用新一代不锈钢弹簧式冲洗钳夹,钳夹与瓶口螺纹以上部份不接触,喷头采用多微孔喷冲瓶底,使瓶内壁冲洗充分、无死角,内外二道冲洗,冲瓶洁净度高。
  • 3.采用先进的微负压重力式灌装原理,灌装快、稳、准,设有完善的物料回流系统,也可实现回流时独立回气,不与物料接触,减少物料二次污染及氧化。
  • 4.本机能满足95℃以下热灌装技术要求,灌装阀及物料进出管路无卫生死角,同时配有CIP自清洗接口,封盖前设有对瓶口RO水冲洗装置,以确保瓶口无发霉现象。
  • 5.采用磁力扭矩式拧盖头,实现抓盖、拧盖功能。拧盖力矩无级可调,具有恒力矩旋封塑盖功能。
  • 6.整机采用人机界面触摸屏控制、PLC电脑程序控制,系统自动控制、灌装温度自动检测、物料高温报警缺瓶等待、缺盖停机、卡瓶停机等功能。变频器控制等先进技术。具有供盖低温停机并自动回流、无瓶不加盖、缺瓶等待、缺盖停机、卡瓶停机等功能。
  • 7.本机与物料接触的零件均采用SUS316L材料,整机的主电机、减速机、主要轴承、密封 件及电器元件、气动元件均采用国际知名厂家产品。
 
   
 
Features:
 
   
 
  • 1.The suspending bottle-neck clamping design is used in the machine, the filling valves are used to keep bottles stable during the high speed moving status.By changing a few parts, the machine can be used for different types of bottles easily.
  • 2.The new generation of stainless steel spring is used in the washing clamps,and the clamps have on contact with the area above the bottle crew.There are many small holes in the washing nozzles,that can wash the whole area inside the bottle. The machine has two outside and inside two stages of washing,guarantee a high cleanness of the bottles.
  • 3.The advanced micro-negative pressure filling technology is used in this machine.The filling is quick,steady and accurate.The beverage feedback system is well designed,The gas can be fed back separately,has no contact with beverage,reduce the second time pollution and oxidation.
  • 4.This machine can meet all the technical requirements for hot drink filling below 95℃ .All filling valves and beverage conducting pipes can be cleaned ,and the automatic washing interface CIP is designed in the machine.Before capping,the RO water washing device is used to wash the bottle mouth to keep mould away from the bottle mouth.
  • 5.Magnetic torque is used for screw capping,the power of screw capping can be adjusted step-less.It can use constant power to screw capping the plastic caps.
  • 6.The human-machine interface is the touch-screen.The most advanced PLC control and frequence changing technologies are used in this machine.The cap feeding system can be controlled automatically,the filling temperature can be detected automatically,alarm system for the over heat of the beverage.The filling will be stopped when the beverage temperature is too low and the beverage will flow back.When no bottles availale,the machine will be in waiting state,and no caps will be applied. When no caps available,or the bottles are jammed,the machine will stop automatically.
  • 7.All parts that have direct contact with the beverages are made in SUS316L materials,the motors,speed lowers,main bearings hermetic parts ,electric parts and pneumatic parts are purchased from international famous brands.